Impex Rotor rotary kiln (pellet fired)
The universal rotary convection bakery oven manufactured by the ImpexMash Production and Technical Center with a pellet burner is designed for baking a wide range of bakery products. The equipment can be manufactured to operate on different types of fuel: electricity, gas, or pellets.
The rotary bakery oven ensures stable baking of high-quality products: good dough rise, even surface color, proper product structure, and an attractive gloss.
When operating on pellets, the oven is equipped with a fully automatic flame-type pellet burner and a specially designed firebox for convenient ash removal.
Advantages of the Impex Rotor rotary oven
- Possibility of operation on pellets, electricity, or gas.
- Automatic flame-type pellet burner.
- Special firebox for convenient ash removal.
- Up to 100 baking programs in the microprocessor controller.
- Automatic operating mode to minimize the human factor.
- Upper drive for rotating the rack trolley.
- Low threshold of the baking chamber and short ramp.
- Reverse rotation of the trolley.
- Reinforced platform for baking heavy pan bread.
- Double thermal insulation to reduce heat loss.
- Powerful tray-type steam humidification system.
- Possibility of 24/7 operation in bakery plant conditions.
The front panel, oven door, walls, ceiling, floor, and threshold of the baking chamber are made of stainless steel. This design ensures equipment durability, easy maintenance, and compliance with the requirements of industrial bakery production.
The control system is based on a microprocessor controller. It allows up to 100 baking programs to be set and uses temperature deviation prediction, which helps accurately maintain the required temperature mode during operation.
The upper drive for rotating the rack trolley, the low threshold of the baking chamber, and the short ramp help prevent shaking of dough pieces when the trolley is loaded into the oven.
The platform rotation drive is equipped with a gear mechanism and a friction clutch, which protects the equipment from failure in case the trolley jams.
The Impex Rotor rotary oven is equipped with reverse trolley rotation. The reinforced platform design is intended for baking heavy bread in molds.
An efficient air circulation scheme with an Italian-made centrifugal fan creates a uniform air flow of optimal speed inside the baking chamber. This makes it possible to obtain evenly baked products with the same surface color without additional adjustment of the louvers.
The Italian-made recirculation fan is specially designed for operation at high temperatures.
The preheating option helps minimize heat losses when the trolley with dough pieces is rolled into the baking chamber and reduces baking time.
The baking chamber is saturated with the required amount of steam by a powerful tray-type steam humidification system. It is located directly in the hot air flow, which allows the steam generator capacity to be quickly restored after steam supply.
The rotary oven is designed for 24/7 operation in bakery plant conditions. All motors, gear motors, and starting and control equipment are made in Italy.
Technical specifications of the Impex Rotor bakery oven
| Parameter | Value |
|---|---|
| Capacity per baking cycle: 0.5 kg loaf | 128 pcs. |
| Capacity per baking cycle: pan bread, L7 mold | 135 pcs. |
| Capacity per baking cycle: piece products 0.15 kg, 18-level trolley | 360 pcs. |
| Capacity per baking cycle: deposited cookies 0.020 kg, 22-level trolley | 2376 pcs. |
| Tray size | 600x800 mm |
| Rated electrical power | 2.5 kW |
| Average fuel consumption, pellets | 7.5 kg/h |
| Rated voltage | 380 V, 3-phase |
| Type of current | Alternating current, 50 Hz |
| Temperature setting range in the baking chamber | 100-300 °C |
| Oven heating time to 250 °C | 35 min |
| Overall dimensions of the assembled oven: length | 1380 mm |
| Overall dimensions of the assembled oven: width | 1880 mm |
| Overall dimensions of the assembled oven: height | 2600 mm |
| Weight | 1300 kg |
* Average fuel consumption depends on the type of products being baked, as well as on the oven load.
| Rated electrical power, kW.: | 2,5 |
| Mass. kg: | 1300 |
| Productivity - loaf 0.5kg, pcs./per baking: | 128 |
| Productivity - mold bread (L7 mold) pcs./per baking: | 135 |
| Productivity – 0.15kg pieces (cart 18 levels) pcs./per baking: | 360 |
| Productivity – 0.020kg ejector cookies (22nd level cart) pcs./per baking: | 2376 |
| Temperature setting range in the baking chamber, ° C: | 100-300 |
